Automatic Downtime Detection
We read the data every 2 seconds to update live displays, or send real-time alerts when equipment stops unexpectedly.
Operator viewwork organisation
Auto-reason of stopscontinuous improvement
Machine alarmsmaintenance
Machining data / Reportsmethods
e-mail and sms alertsreactivity
Real time datareactivity
KPIsmeasuring progress
Advanced monitoring for CNC shops.
Atsora is the machine monitoring platform we use to help manufacturers uncover hidden capacity and run more predictable operations.
It connects directly to CNC machine controls -across all brands, ages, and control types - to capture accurate, real-time production data without clamp-on sensors or manual entry.
Our Protocols
Easy, safe, and hassle-free.
What Atsora Replaces
Many manufacturers have some form of monitoring, but it falls short:
- Clamp-on sensors that guess machine states instead of knowing them
- Manual data input that's error-prone and operator-dependent
- Single-brand systems that don't scale across mixed-machine shops
- Dashboards that show activity but don't include performance or explain why problems occur
Atsora closes these gaps with direct control-level data.
Why Clamp-On Monitoring Falls Short in Production Environments
They struggle with:
- Differentiating setup, production, and maintenance states
- Capturing feed rate and speed override changes
- Detecting tool-related issues before they cause problems
- Supporting unattended machining environments effectively
Atsora reads directly from CNC controls to capture the signals that explain performance:
- Feed rates and feed overrides
- Spindle load in real-time
- Tool life and usage tracking
- Operation and part identification
- Cycle start, stop, and completion events
- Machine alarms and fault conditions
Accurate Utilization Metrics You Can Trust
OEE
(Overall Equipment Effectiveness)
Availability × Performance × Quality based on planned production
OOE
(Overall Operations Effectiveness)
Accounts for scheduled vs. unscheduled production time
TEEP
(Total Effective Equipment Performance)
True utilization including all available time
Key Features That Drive Results
Part Count & Cycle Tracking
Expected vs. actual comparison for every job.
Machine State Templates
We distinguish between Lunch/Break, Setup, Maintenance, And production periods Even holidays, so your planned periods of production are an accurate representation of what is actual.
Energy Consumption Monitoring
Track power usage for sustainability reporting and cost reduction.
Live Shop-Floor Displays
Real-time visibility for operators, supervisors, and management.
Integration Ready
We share data with ERP and MES systems so manual input is no longer necessary.
Platform + Consulting = Real Results
Atsora delivers accurate data. IIOT Consulting turns that data into improvement.
We stay involved to...
- Configure machine states to match your actual planned production periods
- Analyze trends and identify high-impact opportunities
- Work with your operators and supervisors
- Turn reports into clear, actionable decisions
Software alone doesn't deliver ROI. That's why we're different.