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CNC Machine Monitoring for Manufacturers

We help manufacturers increase profitability by analyzing live CNC data with hands-on consulting, that  improves utilization, and reduces downtime.


Most shops are running 10-20% less efficiently than they think - not because people aren't working hard, but because critical machine data is buried inside the controls. 

We've worked with:
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Why Machine Shops Choose IIOT Consulting

We connect every machine on the floor into one reliable system, pull real control-level data, and deliver fast ROI. We stay hands-on to help teams turn insight into measurable performance gains, customizing each solution to fit the way their shop actually operates.

One System for All Your Machines

We offer 200 configuration files covering a wide range of data acquisition needs. This includes multi-axis, multi-spindle, multi-turret setups, as well as enhancements compatible with vintage machinery.

Real CNC Control Data, Not Guesses

Clamp-on sensors estimate. Atsora reads directly from machine controls: feeds, overrides, spindle load, tool life, cycle times, alarms and machine modes.

Built for Mixed-Machine Shops

Most shops run multiple brands and ages. Our system expects that and delivers one unified view across your entire floor.

Hands-On Consulting

We don't drop software and disappear. We stay involved to help you actually use the data and improve performance.

The Real Problem Isn't Equipment. It's Visibility.

Manufacturers face:

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Skilled labor shortages making unattended machining critical

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Tighter production targets with less margin for error

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Hidden capacity losses costing thousands monthly 

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Working overtime to meet production goals.

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Yet Most Shops Rely On:

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Partial or delayed machine visibility

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"Clamp-on" monitoring or an "in-house" package with very basic information.

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Reports that look good but don't drive action.

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When you can't clearly see machine performance, decisions are based on assumptions. That's where capacity gets wasted and margins quietly erode.

What Shops Discover in the First 2 Weeks

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Utilization gaps they didn't know existed

Unattended downtime costing real money

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Bottlenecks hidden behind averages

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Setup variations between operators and shifts

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Feed override patterns reducing throughput

Rob Nelson
Director of Industrial Engineering | Covert
Manufacturing

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Working with IIOT Consulting has been a game-changer for Covert Manufacturing. Their user-

friendly interfaces, reliable support, and customized approach have made the integration of IIOT technology a seamless and rewarding experience. We highly recommend IIOT Consulting to any company looking to unlock the full potential of their operations through innovative technology solutions.

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The software has allowed us to not only react in real time to our equipment, but to understand the long term efficiency of our equipment. This allows us to better plan manufacturing methods and operations.

Nick Rochefort

Senior Manager of Business Process Reengineering | Gemini Group

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Response to issues by the Atsora staff is very quick and thorough. Idle time entry via Android tablet or PC is easy for Shop Floor employees.

Comments added to idle time reasons is very useful for drilling down to root issues.

Dozens of built in reports allow fast analysis of daily, weekly or longer trends.

Machine alarms can be sent via email directly to Management or Maintenance.

Dave Osborne

Process Engineer | National Machinery


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Atsora gives our team immediate visibility into machine runtime, feed rates, and utilization trends, helping us quickly identify downtime gaps and improvement opportunities. The daily reports and live monitoring tools create accountability and drive better performance conversations across shifts. It has become a valuable part of how we measure, coach, and improve our manufacturing operations.

Dan Vanderhorn
VP of Manufacturing | Steelcraft Technologies